Solutions / Machine tending

Machines work.
Operators don't have to.

Automatic loading and unloading of machining centres, lathes and transfer lines. The robot feeds the machine, marks the finished part and prepares it for assembly or packaging.

4 hourstypical unattended run time
48parts in a 4-hour cycle, in the documented case
0specialist operators required

The starting point

The bottleneck is whoever loads the machine

A modern machining centre works much faster than an operator can load it, and it doesn't work when the operator isn't there. The break, the night shift, Friday afternoon: the machine stands still.

On top of that, you have to find people willing to do repetitive loading and unloading, and train them for a job nobody wants to keep for long.

ABB Foundry Plus 2 robot loading a lathe with tubular bars
Tending a lathe with tubular bars.

Step by step

From machine time to the finished pallet

Cycle analysis

We start from the machine time and the part: that decides whether a robot is needed, which one, and with what gripper.

Gripping and vision

A gripper dedicated to the part and, where the position varies, vision for the pick-up.

Unattended time

We size pallets and buffer so the machine runs a whole shift without intervention.

Orderly output

Marking of the finished part and palletizing ready for assembly or packaging.

In production

Two cells, two kinds of part

A machining centre fed from pallets of raw parts, and a lathe loaded with tubular bars.

Machining centre Pallets of raw parts
Lathe Tubular bars

Configuration

What we bring

Machines served
Machining centres, lathes, transfer lines
Typical unattended time
4 hours without operator intervention
Documented example
48 parts in a 4-hour cycle
Pallets
With laser-cut interleaving sheets
Pick-up
Vision-guided where the position varies
Output
Marking and palletizing of finished parts
Staff required
No specialist operator
Robot
Chosen for the process, we are not tied to one brand
Machine tending cell: a fenced ABB robot between two lathes, with the parts pallet in the foreground
Lathe tending cell, with the parts pallet in the foreground.

Other solutions

Where vision works with mechanics